Analysis of Favourable Process Conditions for the 2 Manufacturing of Thin-Wall Pieces of Mild Steel 3 Obtained by Wire and Arc Additive Manufacturing 4 (WAAM)

Prado-Cerqueira, José Luis, Diéguez, José Luis, Rodríguez-Prieto, Álvaro, María Aragón, Ana, Lorenzo-Martín, Cinta y Yanguas-Gil, Ángel . (2018) Analysis of Favourable Process Conditions for the 2 Manufacturing of Thin-Wall Pieces of Mild Steel 3 Obtained by Wire and Arc Additive Manufacturing 4 (WAAM). Materials 2018, 11(8)

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Título Analysis of Favourable Process Conditions for the 2 Manufacturing of Thin-Wall Pieces of Mild Steel 3 Obtained by Wire and Arc Additive Manufacturing 4 (WAAM)
Autor(es) Prado-Cerqueira, José Luis
Diéguez, José Luis
Rodríguez-Prieto, Álvaro
María Aragón, Ana
Lorenzo-Martín, Cinta
Yanguas-Gil, Ángel
Materia(s) Ingeniería Mecánica
Abstract One of the challenges in additive manufacturing (AM) of metallic materials is to obtain workpieces free of defects with excellent physical, mechanical, and metallurgical properties. In wire and arc additive manufacturing (WAAM) the influences of process conditions on thermal history, microstructure and resultant mechanical and surface properties of parts must be analyzed. In this work, 3D metallic parts of mild steel wire (American Welding Society-AWS ER70S-6) are built with a WAAM process by depositing layers of material on a substrate of a S235 JR steel sheet of 3 mm thickness under different process conditions, using as welding process the gas metal arc welding (GMAW) with cold metal transfer (CMT) technology, combined with a positioning system such as a computer numerical controlled (CNC) milling machine. Considering the hardness profiles, the estimated ultimate tensile strengths (UTS) derived from the hardness measurements and the microstructure findings, it can be concluded that the most favorable process conditions are the ones provided by CMT, with homogeneous hardness profiles, good mechanical strengths in accordance to conditions defined by standard, and without formation of a decohesionated external layer; CMT Continuous is the optimal option as the mechanical properties are better than single CMT.
Palabras clave additive manufacturing
WAAM
GMAW
cold metal transfer
hardness;
mechanical properties
thermal input
microstructure
Fecha 2018
Identificador bibliuned:DptoICyF-ETSI-Articulos-Arodriguez-0003
http://e-spacio.uned.es/fez/view/bibliuned:DptoICyF-ETSI-Articulos-Arodriguez-0003
DOI - identifier 10.3390/ma11081449
ISSN - identifier 1996-1944
Nombre de la revista Materials
Número de Volumen 11
Número de Issue 8
Publicado en la Revista Materials 2018, 11(8)
Idioma eng
Versión de la publicación submittedVersion
Tipo de recurso Article
Derechos de acceso y licencia http://creativecommons.org/licenses/by-nc-nd/4.0
info:eu-repo/semantics/openAccess
Tipo de acceso Acceso abierto
Notas adicionales The registered version of this article, first published in materials, is available online at the publisher's website: MDPI, https://doi.org/10.3390/ma11081449

 
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